Custom Orthotic Solutions · Melbourne

Precision orthotics, engineered for movement.

JSR Devices partners with podiatrists, sports clinicians and healthcare professionals to manufacture premium custom foot orthoses using 3D scanning, CAD design and advanced CNC milling technology.

Every device is built with precision, consistency and performance in mind — delivering exceptional outcomes for both clinicians and their patients.

Custom orthotic insole being milled in the JSR Devices lab

Live in the lab

5-axis CNC milling · Polyprop shell

Trusted by podiatry clinics and healthcare professionals across Australia

Why choose JSR Devices?

We combine traditional orthotic expertise with modern digital manufacturing to produce high-quality orthoses that are accurate, reliable and built for long-term performance.

  • Australian manufactured

    Designed and manufactured locally in our Melbourne laboratory.

  • Digital precision

    3D scanning, CAD modelling and CNC milling ensure exceptional accuracy and repeatability.

  • Fast turnaround

    Efficient production processes to help clinics manage patient demand.

  • Direct communication

    Speak directly with the laboratory team who manufacture your devices.

  • Premium materials

    Polypropylene, EVA, graphite and specialised materials tailored to each prescription.

3D foot scanner capturing a patient impression

0.1mm

Milling tolerance

12k+

Devices manufactured / year

48h

Standard turnaround

180+

Clinics supplied nationally

0.1mm

CNC milling tolerance

From prescription to finished device.

A streamlined four-step process built around the clinician.

01

Capture

We accept 3D scans, foam impressions or plaster casts from your clinic — uploaded directly to our intake portal.

02

Design

Our technicians refine each device in CAD, matching your prescription and the patient's biomechanical profile.

03

Manufacture

Five-axis CNC milling and direct 3D printing produce a precision device with sub-millimetre repeatability.

04

Finish & ship

Hand-finished, covered and quality-checked in Melbourne, then dispatched Australia-wide within 48 hours.